SIASUN Teach-Free Welding Robot-SIASUN

Industries

Introduction

SIASUN Teach-Free Welding Robot

In traditional steel structure manufacturing processes, although welding robots have been widely applied, their teach-and-repeat programming models prove inadequate when tackling large-scale, complex welding tasks. In scenarios demanding high customization and precision, extensive manual teaching and repeated adjustments are often necessary, which can be time-consuming and labor-intensive, thus limiting overall production efficiency and quality improvement.

SIASUN, recognizing these industry needs, has launched its teach-free welding robot technology tailored for steel construction applications in building structures. Specifically targeting typical structural components like H-beams and steel columns, this technology employs 3D scanning sensors coupled with advanced visual recognition algorithms to accurately and instantaneously locate weld seam positions, shapes, and quantities. This transformative approach simplifies programming from complexity to simplicity, eliminating the need for tedious manual teaching. Under the guidance of an upper-level control system, SIASUN’s welding robots intelligently plan welding paths, automatically generate efficient welding programs, and execute welding tasks autonomously, effectively overcoming limitations encountered by traditional welding robots in intricate welding environments.

advantages

Intelligent Identification & Path Planning

The 3D scanning system identifies weld seam information to quickly generate optimal welding paths. Whether on standard flanges, web-stiffened flanges, H-beams, vertically stiffened beams, unequal section flanges, or other complex irregular structural components, the robot executes welding tasks flawlessly.

High Precision Positioning & Tracking

Equipped with point or line laser sensors, the system achieves millimeter-level accuracy in pinpointing the start and endpoints of welds. Combined with arc tracking technology, it ensures tight adherence between the welding torch and the seam even during dynamic welding, guaranteeing consistent welding quality.

Comprehensive Intelligent Management

Features include trajectory simulation, collision detection, and path optimization, enabling complete control and optimization of the welding process. Additionally, real-time feedback on welding status through a monitoring system provides detailed data records and fault warnings, facilitating rapid troubleshooting and ensuring continuous production line operation.

Enhanced Operational Efficiency

Offers features such as breakpoint protection, slag detection and automatic severance, arc restart capabilities, significantly enhancing stability and safety during welding work. With built-in network support systems, multiple robots can communicate and be centrally controlled, while also featuring automatic gun cleaning, wire trimming, and access control functions, making maintenance more convenient and efficient.

benefits

This technology effectively reduces labor intensity, guarantees product quality, and increases work efficiency. By maximizing robotic substitution for manual labor, it raises productivity and product yield rates, cuts down on labor costs, and drives enterprises towards automation, unmanned operations, and higher value-added production. Ultimately, it paves the way for companies to evolve into smarter, leaner, and more competitive entities within the industry.