Intelligent Inspection Workstation

The traditional measurement method is t o use different specifications of the gage and coordinate pointing measurement for product inspection . It can only inspect the relevant contour dimension information, and cannot respond quickly to some shape and position tolerance inspection, and cannot quantify the data. Manual inspection methods have been unable to meet the technical requirements of the product and production cycle. With the popularity and application of automated three-dimensional inspection in large industrial manufacturing enterprises, the future of automated three-dimensional inspection system will help “automated three- dimensional inspection line” and “automated three-dimensional inspection workshop” construction . Through the seamless connection between the robot 3D inspection system and the assembly line, the unmanned large-scale high-efficiency intelligent inspection is truly realised, providing new possibilities for China’s intelligent manufacturing.

Customer Pain Points

The detection process is subjective and dynamic, the test results depend mainly on the subjective evaluation of the inspector. This will lead to different inspectors may get different detection results, easy to cause detection of misjudgment, and detection efficiency is low;Complex surface detection accuracy can not be judged, no specific quantitative testing data as the basis for judging the accuracy of detection; sometimes need to produce and process the corresponding inspection tooling, extending the manufacturing cycle, and less flexible, increasing production costs.

Solution

Using DUCO collaborative robotic automation equipment equipped with 3D laser scanning and measuring equipment, the workpiece to be inspected for 3D measurement, obtaining three-dimensional data on the surface of the workpiece, through the data processing process to get the measurement model aligned with the design model, extracting the key data of the actual characteristics of the measurement and comparing it with the theoretical model, analysing the inspection of the workpiece with speciic dimensions or defects. Thus, the batch and automated inspection of production workpieces can be completed, thus improving the eficiency of inspection. In addition, DUCO coIIaborative robots can also be equipped with intelligent rotary table mechanism, automated rotation and support flexible tooling, all-round acquisition of surface 3D data.

Fields of application

The workstation can be widely used in automotive, mould, machinery, semiconductor components, plastics, aerospace, archaeology and other important ieIds.

benefits

1. High inspection efficiency: fully automatic batch inspection efficiency increased by more than 5 times;
2. Scanning accuracy to meet the requirements: scanning accuracy can reach 0.025MM;
3. fast measurement speed: 1.3 million times / second efficient data acquisition;
4. support for demonstration and offline programming, safety net rely on, easy to deploy the machine large movement trajectory;
5. high degree of intelligence: through a key to start can be automated, intelligent and fast collection of injection moulding parts full-size data;
6. Automatic scanning, eficient processing: automated inteIIigent inspection system automatically scan data for noise removal, coordinate alignment and splicing merger processing. Formation of complete three-dimensional data. Through the analysis of the batch testing error data report can understand the processing process deficiencies, in order to make timely changes and optimisation of the production process, to improve the product quaIiication rate.