Industrial Robot Smart Welding Solutions for Ships-SIASUN

Industries

Introduction

Industrial Robot Smart Welding Solutions for Ships

In the shipbuilding industry, the process chain for the production of critical assembly components in the existing workflow is undergoing automation and intelligent upgrades. By incorporating robots equipped with intelligent vision technology, complemented by an expert system database tailored to specific manufacturing processes, and an upper-level computer system interfacing with CAD drawings, clients can witness a significant boost in production efficiency and ensure effective quality control.

advantages

Advanced Sensing Technologies

Leveraging 3D structured light scanning technology to rapidly and accurately acquire three-dimensional information about workpieces, automatically identifying weld seam features, greatly enhancing the efficiency during the preprocessing stage

Digital Design and Simulation

Seamless integration with CAD drawings, using CAM technology to build three-dimensional models of workpieces and generate corresponding welding operation programs, achieving digital transformation from design to production.

Precise Guidance and Positioning

Employing hierarchical positioning technology, first implementing rough positioning over a large area through 3D scanning, followed by precise guidance and dynamic compensation of the welding gun at a fine scale using point laser sensors and laser tracking technology.

Adaptive Weld Seam Tracking

Real-time monitoring of the weld seam condition and automatic adjustment of the welding path and posture based on actual changes in the seam, ensuring high-quality welding formation, particularly suitable for complex shapes and irregular gaps.

benefits

Dramatic Increase in Production Efficiency: Automation in welding reduces human intervention, increasing the amount of welding tasks completed per unit time, thereby shortening the manufacturing lead time.
Improved Product Quality Stability: Intelligent welding systems’ high precision and consistency help reduce defect rates, enhancing product reliability and safety.
Reduced Dependency on Labor: Decreases the need for highly skilled welders, addressing labor shortages and skill training challenges.
Flexibility in Handling Non-Standard Parts: The system boasts a high degree of flexibility and adaptability, capable of processing non-standard workpieces of different sizes and shapes.