{"id":4463,"date":"2024-05-02T14:40:32","date_gmt":"2024-05-02T06:40:32","guid":{"rendered":"http:\/\/en.siasun.com\/?p=4463"},"modified":"2026-04-07T09:19:37","modified_gmt":"2026-04-07T01:19:37","slug":"steering-wheel-foam-parts-release-agentspraying","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/es\/steering-wheel-foam-parts-release-agentspraying.html","title":{"rendered":"Espuma de Volante Piezas DesmoldeantePulverizaci\u00f3n"},"content":{"rendered":"<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined bom100 top100\" id=\"\" style=\"padding-top:120px;height:350px;box-sizing: border-box;width: 100%;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\">\n<div class=\"wp-block-column block_layout_in is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-center fonts1 has-monte-white-color has-text-color has-large-font-size\" style=\"letter-spacing:5px\">Industrias<\/h2>\n\n\n\n<p class=\"has-text-align-center has-monte-white-color has-text-color has-normal-font-size wp-block-paragraph\" style=\"text-transform:uppercase\"><\/p>\n<\/div>\n<\/div><div class=\"layout_badh\"><div class=\"shizhezhao\" style=\"opacity:0.4;background-color:#000000;\"><\/div><div class=\"PcOnly themepark-block_layout_ba lazyload swiper-lazy\" style=\"background-repeat:no-repeat;background-size:cover;background-position:center;\" data-background=\"http:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u6c7d\u8f66\u5de5\u4e1a.png\"><\/div><div class=\"MovePnly themepark-block_layout_ba lazyload swiper-move-lazy\" style=\"background-repeat:no-repeat;background-size:cover;background-position:center;\" data-background=\"http:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/shouji-1.png\"><\/div><\/div><\/section>\n\n\n\n<div class=\"wp-block-themepark-block-btn themepark-i-btn-out maodian  fixded shadow PcOnly fonts2\" style=\"text-align:center;\"><div class=\"themepark-i-btn-out_ins\" style=\"background-color:#252525;\"><div class=\"themepark-i-btn-out_in\"><div class=\"themepark-i-btn  active\" style=\"color:#000;font-size:16px;padding:18px 22px;\"><a href=\"#homemd1\" rel=\"noopener noreferrer \">Introducci\u00f3n<\/a><a class=\"hovers\" data-title=\"Introduction\" style=\"color:#ffffff;background-color:#023894;padding:18px 22px;\" href=\"#homemd1\" rel=\"noopener noreferrer\" target=\"_self\"><\/a><\/div><div class=\"themepark-i-btn\" style=\"color:#000;font-size:16px;padding:18px 22px;\"><a href=\"#homemd2\" rel=\"noopener noreferrer\" target=\"_self\"> Puntos d\u00e9biles de los clientes<\/a><a class=\"hovers\" data-title=\" Customer PainPoints\" style=\"color:#ffffff;background-color:#023894;padding:18px 22px;\" href=\"#homemd2\" rel=\"noopener noreferrer\" target=\"_self\"><\/a><\/div><div class=\"themepark-i-btn\" style=\"color:#000;font-size:16px;padding:18px 22px;\"><a href=\"#homemd3\" rel=\"noopener noreferrer\" target=\"_self\">Beneficios<\/a><a class=\"hovers\" data-title=\"Bene\ufb01ts\" style=\"color:#ffffff;background-color:#023894;padding:18px 22px;\" href=\"#homemd3\" rel=\"noopener noreferrer\" target=\"_self\"><\/a><\/div><\/div><\/div><\/div>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-top:40px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"max-width:1200px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p PcOnly\" style=\"font-size:16px;line-height:32px;padding:10px 8px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out  top10\" style=\"text-align:center;padding-top:33px;padding-bottom:24px;\"><div class=\"fangbox\" style=\"width:48px;height:6px;background-color:#597aab;\"><\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-center fonts1 has-text-color has-link-color has-large-font-size wp-elements-56209dac899dfca315eb6b34d3761da5\" style=\"color:#363636;font-style:normal;font-weight:800;text-transform:capitalize\"><strong>Introducci\u00f3n<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:12px;line-height:32px;padding:10px 10px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading has-text-align-left fonts1 sp\" style=\"font-size:24px\"><strong><strong><strong><strong><strong><strong>Espuma de Volante Piezas DesmoldeantePulverizaci\u00f3n<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 0px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Los volantes para la industria del autom\u00f3vil se fabrican con un esqueleto met\u00e1lico y un anillo exterior de espuma moldeada por inyecci\u00f3n. El proceso de espumado requiere rociar agente desmoldeante en los moldes superior e inferior para evitar que se pegue, de modo que el volante pueda sacarse despu\u00e9s del espumado. Al mismo tiempo, es necesario rociar la superficie del agente desmoldante con pintura negra para garantizar el color del volante. Todo el proceso ha sido probado por casi todas las empresas automovil\u00edsticas.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:12px;line-height:20px;padding:0px 10px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-swiper post_gallery_out2  undefined\" style=\"margin-bottom:20px;border-radius:15px;\" data-auto=\"\" data-moshi=\"\"><div class=\"swiper-container post_gallery_nomral\"><div class=\"swiper-wrapper\"><div class=\"swiper-slide\" style=\"border-radius:15px;\"><img decoding=\"async\" class=\"swiper-lazy swiper-move-lazy\" src=\"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u56fe\u7247\u6574\u740620260403-05-1.jpg\" data-src=\"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u56fe\u7247\u6574\u740620260403-05-1.jpg\" alt=\"Espuma de Volante Piezas DesmoldeantePulverizaci\u00f3n\"\/><\/div><\/div><a class=\"swiper-next\"><i class=\"fas fa-angle-right\"><\/i><\/a><a class=\"swiper-prev\"><i class=\"fas fa-angle-left\"><\/i><\/a><div class=\"pagination post_gallery_nomral_pagination\"><\/div><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"max-width:1200px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 8px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out  top10\" style=\"text-align:left;padding-top:33px;padding-bottom:24px;\"><div class=\"fangbox\" style=\"width:48px;height:6px;background-color:#597aab;\"><\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-left fonts1 has-text-color has-link-color has-large-font-size wp-elements-d7892b6cb4485b6ec82bad283884c1ef\" style=\"color:#363636;font-style:normal;font-weight:800;letter-spacing:0px;text-transform:capitalize\"><strong><strong>Puntos d\u00e9biles del cliente<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 0px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">El proceso de fabricaci\u00f3n de la espuma original para volantes es totalmente artesanal. Ahora, con el aumento de los costes laborales, as\u00ed como los peligros de la propia industria de pulverizaci\u00f3n y el control del coste de los materiales de producci\u00f3n. Las empresas comenzaron a utilizar robots para completar la mayor parte del trabajo de producci\u00f3n de volante, muy bueno para ayudar a las empresas a resolver los problemas anteriores.<\/p>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"max-width:1200px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 8px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out  top10\" style=\"text-align:left;padding-top:33px;padding-bottom:24px;\"><div class=\"fangbox\" style=\"width:48px;height:6px;background-color:#597aab;\"><\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-left fonts1 has-text-color has-link-color has-large-font-size wp-elements-4e7fd116247b6d900153683bca1268d7\" style=\"color:#363636;font-style:normal;font-weight:800;letter-spacing:0px;text-transform:capitalize\"><strong><strong>Soluci\u00f3n<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 0px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Un brazo rob\u00f3tico colaborativo DUCO GCR14-1400 con 2 boquillas y 1 pinza en el extremo se encarga de cargar y descargar el esqueleto del volante y de pulverizar el agente desmoldeante y la pintura en las 3 m\u00e1quinas de moldeo por inyecci\u00f3n de espuma. En primer lugar, el brazo rob\u00f3tico llega a la estaci\u00f3n de producci\u00f3n de la m\u00e1quina de moldeo por inyecci\u00f3n y roc\u00eda los moldes superior e inferior con el agente desmoldeante, rociando principalmente el esqueleto y la zona exterior de espumado, y despu\u00e9s roc\u00eda la pintura del molde superior, una vez finalizado el rociado, el brazo rob\u00f3tico se dirige a la estaci\u00f3n para recoger el esqueleto del volante y trasladarlo al molde inferior. Debido al largo tiempo de espumado, el brazo colaborativo puede completar la acci\u00f3n de producci\u00f3n de tres m\u00e1quinas de moldeo por inyecci\u00f3n al mismo tiempo.<\/p>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-bottom:37px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"max-width:1200px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 8px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out  top10\" style=\"text-align:left;padding-top:33px;padding-bottom:24px;\"><div class=\"fangbox\" style=\"width:48px;height:6px;background-color:#597aab;\"><\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-left fonts1 has-text-color has-link-color has-large-font-size wp-elements-eb05fc47b8a35d67293b2db840ef2603\" style=\"color:#363636;font-style:normal;font-weight:800;letter-spacing:0px;text-transform:capitalize\"><strong>beneficios<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:32px;padding:10px 0px;\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ol class=\"wp-block-list\">\n<li>Ahorre un trabajador original. Los robots colaborativos pueden producir las 24 horas del d\u00eda, ahorrando dos turnos de horas de trabajo.<\/li>\n\n\n\n<li>En comparaci\u00f3n con las operaciones de pulverizaci\u00f3n manual original, ahora el control automatizado de pulverizaci\u00f3n, combustible de pulverizaci\u00f3n puede ser el control cuantitativo, ahorrando el costo de combustible de pulverizaci\u00f3n.<\/li>\n\n\n\n<li>Desde el punto de vista de la producci\u00f3n de seguridad, los trabajadores originales necesitan usar m\u00e1scaras, m\u00e1scaras para los ojos, agente de liberaci\u00f3n de protecci\u00f3n y niebla de pintura. Ahora el brazo de colaboraci\u00f3n s\u00f3lo necesita la aparici\u00f3n de ropa de protecci\u00f3n puede trabajar, en el uso de equipos de protecci\u00f3n para ahorrar costes de producci\u00f3n, sino tambi\u00e9n en la protecci\u00f3n de la salud de los trabajadores tiene una gran ganancia.<\/li>\n<\/ol>\n<\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":4466,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","themepark_post_bcolor":"#f5f5f5","themepark_post_width":"100% dong","themepark_post_img":"","themepark_post_img_po":"left","themepark_post_img_re":false,"themepark_post_img_cover":false,"themepark_post_img_fixed":false,"themepark_post_hide_title":true,"themepark_post_main_b":"","themepark_post_main_p":100,"themepark_paddingblock":true,"_geo_short_summary":"DUCO GCR14-1400 collaborative robot automates steering wheel foam part release agent spraying, paint application, and skeleton handling, reducing labor costs, material waste, and health risks.","_geo_structured_desc":"**Industry &amp; Application:** Automotive industry steering wheel manufacturing. Steering wheels consist of a metal skeleton and a foam injection molded outer ring.\n**Process Overview:** The foaming process requires spraying release agent on upper and lower molds to prevent sticking, followed by black paint application for color. This process is standard across car companies.\n**Customer Pain Points:** Original manual production faced rising labor costs, health hazards from paint\/agent mist, and material cost control issues. Enterprises adopted robots to solve these problems.\n**Solution:** A DUCO GCR14-1400 collaborative robot arm, equipped with 2 nozzles and 1 gripper, handles skeleton loading\/unloading and spraying of release agent and paint across 3 injection molding machines. The arm sprays release agent on molds, then paint on the upper mold, picks up the skeleton, and places it in the lower mold. Due to long foaming time, the cobot serves all three machines simultaneously.\n**Benefits:** Saves one worker per shift, enabling 24\/7 production with two shifts saved. Automated spraying allows quantitative control of spray fuel, reducing material costs. Enhances safety by eliminating worker exposure to mist \u2013 the cobot only requires protective clothing, saving on protective gear and improving worker health.","_geo_faqs":"[{\"question\":\"How does the DUCO GCR14-1400 cobot improve steering wheel foam production?\",\"answer\":\"The cobot automates the spraying of release agent and black paint on molds, and handles loading\\\/unloading of steering wheel skeletons. It serves three injection molding machines at once, reducing labor needs and material waste.\"},{\"question\":\"What are the main cost savings from using a collaborative robot for release agent spraying?\",\"answer\":\"The robot saves two shifts of worker hours per unit, reduces spray fuel costs through quantitative control, and cuts expenses on protective equipment like masks and eye masks.\"},{\"question\":\"Does the cobot improve worker safety in steering wheel manufacturing?\",\"answer\":\"Yes. The cobot eliminates the need for workers to be exposed to release agent and paint mist, which required masks and eye masks. The robot only needs protective clothing, significantly reducing health risks.\"}]","_geo_key_points":"[\"DUCO GCR14-1400 cobot automates release agent spraying and paint application on steering wheel molds.\",\"Cobot handles skeleton loading\\\/unloading for three injection molding machines simultaneously.\",\"Reduces labor costs by saving two shifts of worker hours per robot.\",\"Quantitative spraying control saves material costs for release agent and paint.\",\"Eliminates worker exposure to harmful mist, improving health and reducing protective gear costs.\"]","_geo_target_audience":"Automotive manufacturing engineers, production managers, and factory owners in the steering wheel or foam parts industry seeking to automate spraying processes, reduce labor costs, and improve worker safety.","_geo_content_type":"","_geo_last_modified":"2026-07-02T16:12:20+08:00","_geo_version":1,"themepark_seo_title":"","themepark_seo_description":"","footnotes":""},"categories":[15,28],"tags":[],"class_list":["post-4463","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","category-case-gcr-series-cobot"],"metadata":{"footnotes":[""],"themepark_post_width":["100% dong"],"themepark_post_img":[""],"themepark_post_img_re":[""],"themepark_post_img_cover":[""],"themepark_post_img_fixed":[""],"themepark_post_hide_title":["1"],"themepark_paddingblock":["1"],"catce":["sidebar-widgets4"],"views":["3171"],"_wp_old_slug":["sp160-160-3-05-new","%e9%94%82%e7%94%b5%e5%8c%96%e6%88%90%e5%88%86%e5%ae%b9"],"_canshu":["a:8:{i:0;a:5:{s:5:\"title\";s:14:\"Max Payload\uff1a\";s:4:\"text\";s:3:\"3kg\";s:2:\"f1\";i:18;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:1;a:5:{s:5:\"title\";s:8:\"Reach\uff1a\";s:4:\"text\";s:5:\"618mm\";s:2:\"f1\";i:18;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:2;a:5:{s:5:\"title\";s:16:\"Repeatability\uff1a\";s:4:\"text\";s:8:\"\u00b10.02mm\";s:2:\"f1\";i:18;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:3;a:5:{s:5:\"title\";s:16:\"Max TCP Speed\uff1a\";s:4:\"text\";s:6:\"1.0m\/s\";s:2:\"f1\";i:18;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:4;a:5:{s:5:\"title\";s:26:\"Max Straight-line speed\uff1a\";s:4:\"text\";s:6:\"0.8m\/s\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:5;a:5:{s:5:\"title\";s:11:\"IP class\uff1a\";s:4:\"text\";s:9:\"IP54\/IP65\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:6;a:5:{s:5:\"title\";s:21:\"Degress of Freedom\uff1a\";s:4:\"text\";s:1:\"6\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:7;a:5:{s:5:\"title\";s:0:\"\";s:4:\"text\";s:0:\"\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}}"],"_thumbnail_id":["4466"],"_dp_original":["4444"],"_edit_last":["1"],"_edit_lock":["1775524783:1"],"_wp_old_date":["2024-05-23"],"_trp_automatically_translated_slug_es_ES":["espuma-del-volante-piezas-desmoldeantespulverizacion"],"_trp_automatically_translated_slug_de_DE":["lenkradschaumteile-trennmittel-spruhen"],"_trp_automatically_translated_slug_th":["\u0e19\u0e49\u0e33\u0e22\u0e32\u0e1b\u0e25\u0e48\u0e2d\u0e22\u0e41\u0e21\u0e48\u0e1e\u0e34\u0e21\u0e1e\u0e4c\u0e42\u0e1f\u0e21\u0e2a"],"ao_post_optimize":["a:6:{s:16:\"ao_post_optimize\";s:2:\"on\";s:19:\"ao_post_js_optimize\";s:2:\"on\";s:20:\"ao_post_css_optimize\";s:2:\"on\";s:12:\"ao_post_ccss\";s:2:\"on\";s:16:\"ao_post_lazyload\";s:2:\"on\";s:15:\"ao_post_preload\";s:0:\"\";}"],"_seopress_robots_primary_cat":["none"],"_seopress_redirections_type":["301"],"_seopress_redirections_logged_status":["both"],"_seopress_analysis_target_kw":[""],"_trp_automatically_translated_slug_ja":["\u30b9\u30c6\u30a2\u30ea\u30f3\u30b0\u30db\u30a4\u30fc\u30eb\u767a\u6ce1\u90e8\u54c1\u96e2\u578b\u5264\u30b9\u30d7\u30ec\u30fc"],"_geo_short_summary":["DUCO GCR14-1400 collaborative robot automates steering wheel foam part release agent spraying, paint application, and skeleton handling, reducing labor costs, material waste, and health risks."],"_geo_structured_desc":["**Industry &amp; Application:** Automotive industry steering wheel manufacturing. Steering wheels consist of a metal skeleton and a foam injection molded outer ring.\n**Process Overview:** The foaming process requires spraying release agent on upper and lower molds to prevent sticking, followed by black paint application for color. This process is standard across car companies.\n**Customer Pain Points:** Original manual production faced rising labor costs, health hazards from paint\/agent mist, and material cost control issues. Enterprises adopted robots to solve these problems.\n**Solution:** A DUCO GCR14-1400 collaborative robot arm, equipped with 2 nozzles and 1 gripper, handles skeleton loading\/unloading and spraying of release agent and paint across 3 injection molding machines. The arm sprays release agent on molds, then paint on the upper mold, picks up the skeleton, and places it in the lower mold. Due to long foaming time, the cobot serves all three machines simultaneously.\n**Benefits:** Saves one worker per shift, enabling 24\/7 production with two shifts saved. Automated spraying allows quantitative control of spray fuel, reducing material costs. Enhances safety by eliminating worker exposure to mist \u2013 the cobot only requires protective clothing, saving on protective gear and improving worker health."],"_geo_faqs":["[{\"question\":\"How does the DUCO GCR14-1400 cobot improve steering wheel foam production?\",\"answer\":\"The cobot automates the spraying of release agent and black paint on molds, and handles loading\\\/unloading of steering wheel skeletons. It serves three injection molding machines at once, reducing labor needs and material waste.\"},{\"question\":\"What are the main cost savings from using a collaborative robot for release agent spraying?\",\"answer\":\"The robot saves two shifts of worker hours per unit, reduces spray fuel costs through quantitative control, and cuts expenses on protective equipment like masks and eye masks.\"},{\"question\":\"Does the cobot improve worker safety in steering wheel manufacturing?\",\"answer\":\"Yes. The cobot eliminates the need for workers to be exposed to release agent and paint mist, which required masks and eye masks. 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