{"id":6901,"date":"2023-03-31T10:57:37","date_gmt":"2023-03-31T02:57:37","guid":{"rendered":"https:\/\/en.siasun.com\/?p=6901"},"modified":"2026-04-07T09:45:14","modified_gmt":"2026-04-07T01:45:14","slug":"the-application-of-collaborative-robots-based-on-welding-vision-based-teachless-technology-in-container-manufacturing","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/de\/the-application-of-collaborative-robots-based-on-welding-vision-based-teachless-technology-in-container-manufacturing.html","title":{"rendered":"\u00a0Containerschwei\u00dfen"},"content":{"rendered":"
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Branchen<\/h2>\n\n\n\n

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Einf\u00fchrung<\/a><\/a><\/div>
Kunden-PainPoints<\/a><\/a><\/div>
Bene\ufb01ts<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Einf\u00fchrung<\/strong><\/h2>\n\n\n\n

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\u00a0Containerschwei\u00dfen<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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Der Einsatz von kollaborierenden Robotern mit schwei\u00dfbildbasierter lehrfreier Technologie in der Beh\u00e4lterfertigung nutzt die leichten, flexiblen und sicheren Eigenschaften der Roboter. In Kombination mit 2D-Lasersensoren und einem 3D-Vision-System identifizieren die Roboter automatisch Schwei\u00dfn\u00e4hte f\u00fcr das automatisierte Schwei\u00dfen in der Produktionslinie.<\/p>\n\n\n\n

Das System umfasst den Roboter, den Steuerschrank, das Bildverarbeitungssystem (3D-Kamera, Industriecomputer, Bildverarbeitungssoftware), die Schwei\u00dfmaschine, den Drahtvorschub und den Schwei\u00dfbrenner, die in die SPS-Steuerung der Produktionslinie integriert sind. Der Roboter ist auf einem Sockel oder einem beweglichen St\u00e4nder montiert, was die Zusammenarbeit zwischen Mensch und Roboter ohne Schutzz\u00e4une erm\u00f6glicht und Platz spart. Mit Hilfe von 3D-Kameras oder 2D-Lasersensoren werden Punktwolken erfasst, um Positionierungsabweichungen automatisch zu korrigieren, wodurch das manuelle Teachen entf\u00e4llt und Effizienz und Genauigkeit verbessert werden.<\/p>\n\n\n\n

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\"Intelligenter<\/div>
\"Intelligenter<\/div>
\"Intelligenter<\/div><\/div><\/i><\/a><\/i><\/a>
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H\u00f6hepunkte des Projekts<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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1. Arbeitseinsparungen und Verbesserung der Produktionseffizienz<\/strong>: Durch die Modernisierung der Montagelinie und den Einsatz von rund 60 kollaborativen Schwei\u00dfroboter-Vision-Stationen wird der Personalbedarf an Schwei\u00dfern um etwa 60 Personen reduziert. Durch die verbesserte Schwei\u00dfqualit\u00e4t werden auch die Nachschwei\u00df- und Schleifarbeiten reduziert, wodurch etwa 10 weitere Arbeitskr\u00e4fte eingespart werden.<\/p>\n\n\n\n

2. Bek\u00e4mpfung des Arbeitskr\u00e4ftemangels<\/strong>: Diese L\u00f6sung lindert den seit langem bestehenden \u201cSchwei\u00dfermangel\u201d und die Probleme mit der \u00dcberalterung der Arbeitskr\u00e4fte im Schiffbau und befreit gleichzeitig die Arbeiter an vorderster Front von der hohen Staubbelastung und der intensiven Lichtbogenstrahlung.<\/p>\n\n\n\n

3.  F\u00f6rderung der Unternehmensumwandlung und Schaffung neuer technischer Rollen<\/strong>: Das Modell der Mensch-Roboter-Kollaboration hat neue technische Funktionen wie \u201cRoboter-Wartungsingenieure\u201d hervorgebracht und den \u00dcbergang von traditionellen \u201cmanuellen\u201d Schwei\u00dfern zu \u201ctechnischen\u201d Bedienern gef\u00f6rdert.<\/p>\n\n\n\n

4. \u00dcberpr\u00fcfung der Durchf\u00fchrbarkeit eines gro\u00df angelegten kollaborativen Robotereinsatzes und der Zuverl\u00e4ssigkeit von Haushaltsger\u00e4ten<\/strong>: Der Einsatz von 60 Sichtschwei\u00dfrobotern in einem Cluster beweist die Machbarkeit von gro\u00df angelegten kollaborativen Roboteranwendungen in komplexen Szenarien. Sie zeigt auch die Zuverl\u00e4ssigkeit intelligenter Haushaltsger\u00e4te bei schweren und nicht standardisierten Aufgaben. Das Projekt amortisiert seine Investitionen und wird innerhalb eines Jahres rentabel, was ein quantifizierbares, reproduzierbares Modell f\u00fcr Kostensenkungen und Effizienzsteigerungen in Branchen wie der Containerherstellung darstellt.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Vorteile<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n

Dieses Projekt erm\u00f6glichte erhebliche Verbesserungen der Produktionseffizienz und der Qualit\u00e4t durch eine tiefgreifende Prozessanpassung und Systemoptimierung f\u00fcr die Beh\u00e4lterherstellung. Durch den Einsatz von 60 kollaborativen Schwei\u00dfroboter-Vision-Systemen wurden die Herausforderungen der Flexibilit\u00e4t herk\u00f6mmlicher Industrieroboter in kompakten Flie\u00dfbandanlagen erfolgreich bew\u00e4ltigt und gleichzeitig die Probleme der Konsistenz beim manuellen Schwei\u00dfen gel\u00f6st. Die kollaborativen Roboter arbeiten eng mit den Bedienern zusammen, ohne dass eine Sicherheitsumz\u00e4unung erforderlich ist, und passen sich perfekt an die r\u00e4umlichen Gegebenheiten der Produktionslinie von Ningbo CIMC an.<\/p>\n\n\n\n

Dar\u00fcber hinaus erm\u00f6glicht das Projekt eine schnelle Umstellung f\u00fcr die Mehrproduktserienfertigung mit modularen Prozesspaketen, die den Aufruf von Schwei\u00dfprogrammen mit einem Klick unterst\u00fctzen, wodurch die Umr\u00fcstzeit von mehreren Stunden auf nur wenige Minuten reduziert und eine wirklich flexible Automatisierung erreicht wird. Die technologische Innovation von SIASUN DUCO steigert nicht nur die Produktionseffizienz, sondern f\u00f6rdert auch die Umschulung der Mitarbeiter von \u201cmanuellen\u201d zu \u201ctechnischen\u201d Bedienern, um den Arbeitskr\u00e4ftemangel zu beheben und den Wert der Mitarbeiter zu steigern.<\/p>\n\n\n\n

Durch das Modell der \u201cCluster-Kollaboration\u201d und den Ansatz der \u201cMitgestaltung von Prozessen\u201d bietet dieses Projekt eine quantifizierbare, reproduzierbare L\u00f6sung zur Kostensenkung und Effizienzsteigerung, die den Kunden auf dem Weg zu einem effizienteren und intelligenteren Produktionsmodell unterst\u00fctzt.<\/p>\n\n\n\n

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