{"id":4418,"date":"2024-05-29T15:58:43","date_gmt":"2024-05-29T07:58:43","guid":{"rendered":"http:\/\/en.siasun.com\/?p=4418"},"modified":"2024-06-03T15:34:37","modified_gmt":"2024-06-03T07:34:37","slug":"automotive-welding-assembly-line","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/de\/automotive-welding-assembly-line.html","title":{"rendered":"Montagelinie f\u00fcr Automobilschwei\u00dfer"},"content":{"rendered":"
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Branchen<\/h2>\n\n\n\n

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Einf\u00fchrung<\/a><\/a><\/div>
Kunden-PainPoints<\/a><\/a><\/div>
Bene\ufb01ts<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Einf\u00fchrung<\/strong><\/h2>\n\n\n\n

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Montagelinie f\u00fcr Automobilschwei\u00dfer<\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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SIASUN hat nacheinander Industrieroboterprodukte und -l\u00f6sungen f\u00fcr zahlreiche inl\u00e4ndische Automobilhersteller wie FAW, Brilliance, Geely, JAC und Great Wall geliefert. Diese Angebote unterst\u00fctzen Automobilwerke bei Aufgaben wie Karosseriehandling, Punktschwei\u00dfen, B\u00f6rdeln und Nieten, wobei hochpr\u00e4zise, schnelle und \u00e4u\u00dferst zuverl\u00e4ssige Roboter mit 210 kg Traglast zum Einsatz kommen, die die St\u00e4rke und das Tempo chinesischer Technologie verk\u00f6rpern.<\/p>\n\n\n\n

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\"Montagelinie<\/div>
\"Montagelinie<\/div>
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<\/i><\/div>Hochwertige Qualit\u00e4t<\/b><\/div>
Das Schwei\u00dfen ist ein entscheidender Schritt bei der Herstellung der Karosserie, der letztendlich die Festigkeit der gesamten Karosserie bestimmt. An jeder Karosserie gibt es etwa 4.000 bis 5.000 Schwei\u00dfpunkte. Schwei\u00dfroboter k\u00f6nnen raue Arbeitsumgebungen \u00fcberwinden und durch sich wiederholende Pr\u00e4zisionsprozesse eine gleichbleibend hohe Qualit\u00e4t liefern.<\/span><\/div>
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<\/i><\/div>Prozessplanung, Simulation und Validierung<\/b><\/div>
In Verbindung mit Positionierern kann sich das System selbst bei Werkst\u00fccken mit komplexer Geometrie automatisch auf die optimale Schwei\u00dfposition einstellen und so eine hervorragende Schwei\u00dfqualit\u00e4t gew\u00e4hrleisten. Dar\u00fcber hinaus erm\u00f6glicht die Integration der internen und externen Anlagensynchronisation eine pr\u00e4zise Koordination von Hilfsger\u00e4ten durch die Robotersteuerung, was den Automatisierungsgrad weiter erh\u00f6ht.<\/span><\/div>
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<\/i><\/div>Expertensysteme und schnelle Umstellungen<\/b><\/div>
Eine Big-Data-Plattform, flexibles Fertigungsdesign, Leiterdiagramm-\u00dcberwachungsfunktionen mit Fehlermeldungen, Fehlerbehebungsmethoden, Schalter\u00fcberwachung, Aktionsstatus, Aktionssequenznummern, Anzeige des Fahrzeugmodells usw.; End-of-Arm-Tooling f\u00fcr Roboter ist mit Schnellwechselvorrichtungen ausgestattet.<\/span><\/div>
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<\/i><\/div>Verbesserte Sicherheitsma\u00dfnahmen<\/b><\/div>
Die Einrichtung umfasst Sicherheitszonen, um zu gew\u00e4hrleisten, dass es nicht zu Interferenzen zwischen den Roboteroperationen kommt.<\/span><\/div>
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<\/i><\/div>Kostenreduzierung und Effizienzsteigerung<\/b><\/div>
Dank ihrer hohen Zuverl\u00e4ssigkeit und Stabilit\u00e4t k\u00f6nnen die Roboter rund um die Uhr arbeiten, die Produktionseffizienz und die Zykluszeiten erh\u00f6hen und damit die Kapazit\u00e4t deutlich steigern.<\/span><\/div>
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<\/i><\/div>Flexible Fertigungskapazit\u00e4ten<\/b><\/div>
Dank der hohen Anpassungsf\u00e4higkeit intelligenter Systeme kann diese Produktionslinie schnell und flexibel auf \u00c4nderungen der Produktstrukturen und -mengen reagieren, was eine einfache Produktion von Mischmodellen erm\u00f6glicht und die Wettbewerbsf\u00e4higkeit des Unternehmens auf dem Markt steigert.<\/span><\/div>
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<\/i><\/div>Ressourcenschonung und Umweltschutz<\/b><\/div>
Die pr\u00e4zise Steuerung des Energieverbrauchs beim Schwei\u00dfen reduziert den Materialabfall und den unn\u00f6tigen Energieverbrauch und hilft den Unternehmen, umweltfreundliche und nachhaltige Produktionsziele zu erreichen.<\/span><\/div>
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Vorteile<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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SIASUN-Servopunktschwei\u00dfroboter werden im kontinuierlichen Inline-Betrieb in Fahrzeugmontagewerken eingesetzt und erreichen eine Produktionsrate von 60 Auftr\u00e4gen pro Stunde (JPH), wobei die Durchlaufrate der Karosserieschwei\u00dfpunkte 99% \u00fcbersteigt und die Wiederholgenauigkeit der Schwei\u00dfpunkte innerhalb von \u00b10,1 mm streng kontrolliert wird. In Bezug auf die Schwei\u00dfqualit\u00e4t, die Produktionseffizienz und die Prozessanforderungen hat die Robotertechnologie von SIASUN die internationale Spitzenposition erreicht und tr\u00e4gt zur Realisierung von Automobilmontagelinien aus heimischer Produktion bei.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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It details advantages like high-quality welding with 4,000-5,000 weld points per body, process planning with positioners for complex geometries, expert systems with big data monitoring and quick-change tooling, enhanced safety zones, cost reduction via 24\/7 continuous operation, flexible manufacturing for mixed-model lines, and resource conservation. Benefits include 60 JPH production rate, over 99% weld point pass rate, and \u00b10.1mm repeatability, positioning SIASUN at international forefront.\nSupports FAW, Brilliance, Geely, JAC, and Great Wall with robot solutions. Uses 210kg payload robots for body handling, spot welding, flanging, and riveting. Achieves 60 Jobs Per Hour (JPH) with over 99% weld point pass rate. Weld point repeatability strictly controlled within \u00b10.1mm. Enables flexible mixed-model production and green manufacturing.\nWhat is the production rate of SIASUN's automotive welding assembly line?\nThe production rate is 60 Jobs Per Hour (JPH).\nHow many weld points are typically on each car body?\nApproximately 4,000 to 5,000 weld points exist on each car body.\nWhat is the weld point pass rate and repeatability?\nThe weld point pass rate exceeds 99%, and repeatability is strictly controlled within \u00b10.1mm.\nAutomotive manufacturers and assembly plant engineers seeking high-precision, flexible, and efficient welding automation solutions to improve production quality and reduce costs."]},"medium_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u672a\u6807\u9898-2-1-300x180.png","thumbnail_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u672a\u6807\u9898-2-1-150x150.png","full_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/\u672a\u6807\u9898-2-1.png","_links":{"self":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4418","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/comments?post=4418"}],"version-history":[{"count":6,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4418\/revisions"}],"predecessor-version":[{"id":4988,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/posts\/4418\/revisions\/4988"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/media\/4423"}],"wp:attachment":[{"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/media?parent=4418"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/categories?post=4418"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/en.siasun.com\/de\/wp-json\/wp\/v2\/tags?post=4418"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}